AUTOMATIC FILLING LINE

Machines that are designed for filling liquid or semi-liquid products into bottles, jars, drums, barrels, and buckets.

Wide range of Filling System options, free flow, volumetric electro pneumatic controll or servo motor controll,flowmeter filling , loadcell filling,  are  advised by our technical team to customer  ,after evaluation of the product specifications, the filling machine and complete line serves to a wide range of industries;food, medicine, beverage, chemistry, paint, cosmetics, cleaning products, disinfectant, etc.

Machines that are designed for filling liquid or semi-liquid products into bottles, jars, drums, barrels, and buckets.

Wide range of Filling System options, free flow, volumetric electro pneumatic controll or servo motor controll,flowmeter filling , loadcell filling,  are  advised by our technical team to customer  ,after evaluation of the product specifications, the filling machine and complete line serves to a wide range of industries;food, medicine, beverage, chemistry, paint, cosmetics, cleaning products, disinfectant, etc.

They are used in cases of; volumetric fillings for liquids, semi-fluids, or dense products or in instances where the fast filling is required, utilizing servo motors and weighing systems (load cell), in instances where the sensitive filling is required, drum fillings variating in between 5-1000 liters and in processes in which high flow rates are required.

This method can only be used for liquids with low viscosity and carbonated products such as drinks, cologne, disinfectants, bleach acids, and alkalis. This method works by sucking the air inside the container and refilling it with the desired product at atmospheric pressure. Since the air is sucked out of the container, the turbulent flow doesn’t occur and foam production is prevented. Another benefit of this system is that all containers are filled equally even if the volumes of the containers are to be different. Any extra filling is emptied by the suction nozzle. The filling range is between 200-250 ml, and plastic and glass containers can be used. Machines that will handle corrosives are built from PVC or titanium alloys, while machines designed for food production are made out of stainless steel.

It is used in liquid or semi-liquid products (denser than water). Filling volumes are made by adjusting the position of the pistons up or down. In servo motor systems, all filling speeds and settings are controlled from the touch screen. In the machines that do not use servo, the filling adjustment is done manually with the help of mechanical indicators. The filling range is 5-50 ml, 10-100 ml, 100-1000 ml, and 500-5000 ml. It can also be produced according to intermediate filling quantities. A double refill option can be added. It is used for filling between 1000-5000 bottles per hour. Filling precision max; 0.5%. It’s produced completely out of stainless steel. Diagnostics and warning systems are implemented for instances of low air pressure, sensor malfunction, and other errors.

This method works based on the weight of the product.

Depending on the chemical properties of the product, the product is directed towards the filling nozzles either directly from the production tank or by implementing a storage unit on the machine.

It can be designed to fill bucket containers with a weight range of 5-30 kg, drums in ween 50-250 kg, or tanks in between 200-1200 kg. The margin of error is 20-50 gr. 20 grams being the margin of error at low filling speeds and 50 gr at high filling speeds.

Load cell systems can be designed automatically and semi-automatically. At first, 95% of the product is filled quickly, the last 5% is filled slowly. The filling amount can be adjusted on the screen and saved to the PLC.

It’s based on the product being measured during flow by the flowmeter. Product flow speed can be controlled by pump and pressure controlled collector and PLC. Product pressure is kept at a desirable level at all times. It’s an easy machine to clean, has a wide product range in terms of product taste and smell and it can easily switch from one product to other. It’s suitable for products which require fast filling. Filling sensitivity is a maximum of %0,3. Motor oil, drinks with aroma, diary products, oils etc. can be easily filled. Filling capacity is 3000-5000 pieces per hour. Filling amount and speed can be adjusted from the screen and can be saved on PLC.